Transformer Tester

Kiểm tra sự cố phần tử biến áp (PD)

Trasnformer Test and Analysis

Ensure Your Electrical System’s Safety with Our Reliable Transformer  Testing Solutions.

Transformers are core components within power systems, whether located in substations, power grids, transmission lines, or power plants. They perform the critical task of voltage transformation. Given their high maintenance and replacement costs, regular and effective testing and maintenance are paramount to ensuring the long-term stable operation of these vital assets.

Transformer testing encompasses a series of critical procedures designed to assess the electrical insulation performance, operational status, and overall health of a transformer. These tests not only help identify potential faults but also predict equipment lifespan, thereby preventing unexpected outages and expensive repair costs.

By regularly performing transformer tests, power operators and maintenance teams can gain a comprehensive understanding of their transformers’ health, promptly identify and resolve issues, thereby significantly enhancing equipment reliability, extending their service life, and ultimately ensuring the safe and stable operation of the power system.

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Transformer test equipment is essential for ensuring the safety, reliability, and performance of power and distribution transformers. These instruments are used by manufacturers, utilities, and maintenance teams to perform routine diagnostics, factory acceptance tests, and condition assessments of transformers.

KV Hipot Power Equipment Co.,ltd provide the test instruments  such as transformer winding resistance tester , Transformer TTR Tester, Transformer Tan Delta tester, Trequency response analyser and Transformer Oil Tester ect.

Applications supported by KV Hipot transformer test equipment include:

  • Measurement of DC winding resistance.
  • Measurement of voltage ratio
  • Checking of voltage vector relationship
  • Measurement of no-load losses and current harmonic analysis of no-load current.
  • Measurement of load losses and short-circuit impedance.
  • Calculation of total losses, impedance, regulation and efficiency.
  • Tap operation.
  • Measurement of insulation resistance,
  • AC withstand voltage test,
  • Induction AC voltage test.

 

Insulation Resistance Tester, also known as meggermeter., is a specialized electrical test instrument used to measure the insulation resistance of electrical equipment, components transformer , power cable, circuit breakers . 

KV-3100 Insulation Tester features a shockproof, dust-proof, and moisture-proof design, making it ideal for harsh working environments.

Transformer Turn Ratio Tester is used to check turn ratio of transformer, tap switch situation, whether transformer interturn is short circuit and transformer can run in parallel or not . The tester adopts three-phase precision inverter power. It is fast measurement and Easy Operation .mer can run in parallel or not .

Tan delta test kit is a advanced, fully automatic device for on-site measurement of dielectric loss/dissipation factor(tgδ) and capacitance (Cx) in electrical equipment. It is ideal for use with transformers, insulating bushes, CT/PTs, Capacitors, MOAs, and similar devices.

Máy đo điện trở cuộn dây máy biến áp

Transformer Winding Resistance Tester is a specialized instrument used to measure the resistance of transformer windings (both high-voltage and low-voltage sides). Transformer DC resistance is a must-test item for the semi-finished product, finished product factory test,installation, handover test and preventive test of the power sector in the transformer manufacturing.

Transformer On-load Tap Changer Tester is mainly applied to measure the  transient waveform,  transient time, transient resistance value, three-phase synchronization of transformer on-load tap-changers.

Variable Frequency AC Resonance Test System  KVXZ is applied for dielectric Withstand testing for electric equipment HV transformer , HV cable , GIS.

Dielectric Withstand Tester for transformer  verifies that the transformer’s insulation system complies with safety and quality standards.

Frequency Response Analyzer will quantify the response changes of internal winding parameters in different frequency domains, and then determine the degree of change of transformer internal windings according to the variables, the amplitude of frequency response change, the area and the trend of frequency response change.

CT PT Analyzer

CT PT Analyzer is designed for automatically test transformer characteristics of protection type, metering type, GIS bushing, zero sequence.

Transformer testing bench is a modular and automated system that combines multiple testing instruments and control software in a single setup to perform standard routine, type, and special tests on transformers. It ensures the transformer meets design, safety, and performance standards before delivery or after servicing.

A transformer BDV tester (Breakdown Voltage Tester) is a specialized testing device used to measure the dielectric strength of transformer oil. It helps evaluate the insulating properties of the oil used in power transformers, circuit breakers, and other high-voltage equipment.

Inter-molecular forces will form interface tension and surface tension of liquids. The tension value reflects the physics and chemical properties and material construction, which is one the most important for inspecting product quality.

Transformer Dissolved Gas Analyzer uses chromatographic method to determine the content of dissolved gas in transformer oil. The full analysis of the content of the 7 gas components dissolved in the insulating oil can be completed with one sample injection.

Advanced Transformer Test Equipment by application

The operational integrity of a power transformer is non-negotiable, and ensuring its health requires more than just basic measurements. Our advanced transformer test equipment delivers the critical diagnostic insights needed across the entire asset lifecycle.

Whether you are performing rigorous quality control in the factory (FAT), commissioning new assets in the field, or conducting predictive maintenance to prevent costly failures, our high-precision Transformer Test Equipment are engineered to provide the accurate, reliable data you can trust. Explore our solutions designed for your specific application.

Việc sản xuất và truyền tải điện
Maximize Uptime & Asset Integrity: Ensuring the Generator Step-Up (GSU) transformer is flawless to prevent plant shutdown
Heavy Industry & Manufacturing
Prevent Production Stoppages: Ensuring the reliability of their internal power distribution network and plant substations.
Đơn vị Doanh nghiệp Công nghiệp
Product Quality Assurance & FAT: Guaranteeing every unit shipped meets or exceeds design specifications and international standards
R&D and High Voltage Labs
Research, Education & Type Testing: Developing new technologies, teaching future engineers, and performing certification tests.
Railway & Transportation
Public Safety & System Reliability: Ensuring uninterrupted power for traction, signaling, and critical airport systems.
Renewable Energy
Asset Reliability & Commissioning Speed: Testing numerous distributed transformers and the extensive cable network.

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What is transformer tan delta tester ?

Transformer Tan Delta Tester is a specialized electrical testing instrument used to assess the insulation condition of a transformer. It measures tan delta, also known as the dissipation factor (DF), Loss Angle or power factor, which indicates the dielectric losses in the insulation system.

What is the Purpose of Testing DC Resistance of the Transformer or Motor Winding?

Testing the DC resistance of transformer or motor windings helps detect issues such as shorted turns, loose connections, or damaged conductors. It ensures that the winding resistance is within design specifications for proper operation. Significant deviations may indicate overheating, corrosion, or poor manufacturing. This test also verifies the integrity of tap changers and winding connections. Besides, it is a key step in preventive maintenance and quality assurance.

Does your equipment comply with international standards like IEC and IEEE?

Yes. Our instruments are designed and manufactured to comply with the relevant international standards, such as IEC 60076 for power transformers and IEEE C57.12. This ensures that the test methods and results are accurate, repeatable, and globally recognized, giving you confidence in your asset management decisions.

Winding resistance tester can adopt the “step current method,” which involves initially applying a low current—typically around 20% of the rated test current—to establish a magnetic field. The current is then gradually increased to the rated level (e.g., 1A, 5A, or 10A). This helps minimize the impact of the inductive energy storage process.

In addition, the tester is equipped with an automatic arc suppression circuit, which reduces the effect of back electromotive force (EMF) during current switching and prevents pointer jitter.

By enabling the “fast stabilization mode,” the tester uses intelligent algorithms to predict the final stable resistance value. When the rate of change in the measured value falls below 0.05% per second, the reading is automatically locked. These combined techniques can reduce the stabilization time from the conventional 3–5 minutes to under 1 minute for transformers rated above 1000 kVA

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